| Customization: | Available |
|---|---|
| Condition: | Used |
| Speed: | High Speed |
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| Standard Configuration Specification | ||
| Machine Alignment Capability | >2.0Cpk @ +/- 12.5µm, (±6 Sigma) # | |
| Process Alignment Capability | >2.0 Cpk @ +/- 25µm, (±6 Sigma) # | |
| Core Cycle Time | 10 secs (9 secs with option) | |
| Maximum Print Area | 510mm* (X) x 508.5mm (Y) | |
| Printer Construction | One piece optimised welded frame | |
| ISCANTM Machine Control | Motion control using CAN BUS network | |
| Operating System | Windows 7 Standard embedded | |
| Operator Interface | Colour TFT touch screen display, keyboard and trackball with DEK InstinctivTM software. Machine mountable on either left or right hand side. |
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| Camera | HawkEye® 750 digital camera, using IEEE 1394 interface. Multi channel. LED lighting. FOV 11.3mm x 8.7mm. Inspection window 26mm2 |
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| Camera Positioning | Rotary motors and encoders with 4 micron resolution | |
| Squeegee Pressure Mechanism | Software controlled, motorised | |
| Stencil Positioning | Manual width screen depth adjuster | |
| Stencil Alignment | Motorised via actuators X, Y, and Theta | |
| Squeegee | Clamped double trailing edge squeegee (1 set included) | |
| Machine Interface | Upline and downline FMI included | |
| Connectivity | RJ-45LAN (networking) and USB2 interface available | |
| Tri Colour Beacon | Programmable with audible alarm | |
| Documentation | Hard copy manuals comprising: Operator, Installation, Electrical Drawings. On board technical manuals and tutorials supporting operator functions. DVD containing manuals and tutorials. |
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| Transport System Specification | ||
| Type | Single piece with 3mm round transport belts, front rail fixed | |
| ESD Compatibility | Black transport belts and guides with surface resistivity of greater than 106 ohms. | |
| Width Adjustment | Programmable motorized rear rail | |
| Transport Direction | Left to right Right to left Left to left Right to right |
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| Substrate Handling Size (minimum) | 50mm (X) x 40.5mm (Y) | |
| Substrate Handling Size (maximum) | 510mm (X) x 508.5mm (Y) | |
| Substrate Thickness | 0.2mm to 6mm | |
| Substrate Weight (maximum) | 1kg | |
| Substrate Warpage | Up to 7mm including substrate thickness | |
| Substrate Fixture | Patented over the top clamps | |
| Substrate Handling Features | Soft rail lift / land Board clamp regulator |
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| Substrate Underside Clearance | Programmable 3mm to 42mm | |
| Process Parameters Specification | ||
| Print Pressure | 0kg to 20kg | |
| Print Speed | 2mm/sec to 300mm/sec | |
| Print Gap | 0mm to 6mm | |
| Substrate Separation | Speed: 0.1mm/sec to 20mm/sec Distance: 0mm to 20mm |
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| Print Modes | ProFlow® Print / Print Print / Flood Flood / Print Adhesive |
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| Paste Knead | Programmable: number; period; on demand | |
| Vision Specification | ||
| Vision System | Cognex | |
| Fiducial Recognition | Automatic fiducial teach and find incorporating 0.1mm fiducial capture | |
| Fiducials | 2 or 3 | |
| Fiducial Types | Synthetic fiducial library or unique pattern recognition | |
| Fiducial Size | 0.1mm to 3mm | |
| Fiducial Locations | Anywhere on substrate | |
| Fiducial Error Recovery | Auto lighting adjustment Auto fiducial search |
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| Camera Lighting | Software controlled programmable LED lighting | |
| Chase Specification | ||
| Screen Frame Size (maximum) | 736mm x 736mm (29" x 29") | |
| Screen Frame Thickness | 25mm to 38mm (1" to 1.5") | |
| Image Position | Front Centre Custom |
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| Operating Environment | Specification | |
| Temperature | 10° to 35° C (50° to 95° F) | |
| Humidity | 30% to 70% relative humidity (non-condensing) |
| Services Specification | ||
| Voltage | 100 Volts to 240 Volts +/- 10%. Single phase 50/60Hz | |
| Maximum Current at 115V | 20 Amps with vacuum pump 6 Amps without vacuum pump |
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| Maximum Current at 230V | 10 Amps with vacuum pump 3 Amps without vacuum pump |
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| Over Current Protection | An external circuit breaker ≤ 25 Amps is required to be fitted in line with the machine supply |
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| Air Supply | To ISO 8573.1 Standard Quality Class 2.3.3 Pressure 5 bar to 8 bar General usage 5 litres/minute at 5 bar to 8 bar Maximum usage 226 litres/minute at 6 bar |
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| Shipping Information | Specification | |
| Approximate Weight | 810kg boxed (dependent upon configured options selected with machine) 660kg unboxed (dependent upon configured options selected with machine) |
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| Approximate Dimensions | 2060mm x 1500mm x 1570mm (81.1" x 59" x 61.8") |
| Certification Specification | ||
| CE | 98/37/EC 89/336/EEC 73/23/EEC Subsequent amendments |
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| ETL | UL6101A-1 1st Edition 2002 CAN/ - C22.2 No. 1010.1-92 |
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| Acoustic Noise Level | Less than 70dB 2003/1/EC | |
| Process Specification | ||
| Print Method Printing Environment Control |
Paste Dispenser Paste roll height monitor ProActiv* ProFlow® ATx ProFlow® Tx Stinger |
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| Temperature - Temperature Control Module (TCM) | ||
| Stencil Frame | VectorGuard® | |
| Adjustable Stencil Mount (ASM) Under Stencil Cleaning Vacuum Assist for Under Stencil Cleaning Stencil Positioning Temperature / Humidity Sensor |
Frame variants - Fully adjustable to accommodate frame sizes in the range of 305mm to 736mm (12"** to 29")by 38mm height. Image position: Centre / Front / Custom |
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| Blue Under Screen Cleaner, fully programmable with wet/dry/vacuum wipe with external solvent tank Cyclone high speed cleaner, fully programmable with wet/dry/vacuum wipe with external solvent tank |
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| On board vacuum unit 35 litres/second airflow On board vacuum unit 25 litres/second airflow On board venture vacuum unit |
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| Automatic loading incorporating squeegee drip tray Semi automatic loading incorporating squeegee drip tray Semi automatic loading |
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| Monitoring of the process environment | ||
| Handling & Cleaner Options | Specification | |
| Substrate Handling Size (maximum) | 620mm (X) x 508.5mm (Y) - Long Board Option | |
| Under Stencil Cleaning | Blue large board cleaner (580mm) |
| Software & Communications Specification | ||
| Substrate Handling Software & Communications |
Flexible boards Selective print pass through Singulation Virtual Panel Tooling (VPT) |
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| GEM on TCP/IP | ||
| Statistical Process Control | On board, reported via operator interface (QC-CALC) | |
| Time To Go (TTG) Capability | Consumable warnings via level gauges for fabric, solvent, paste | |
| Transport Specification | ||||
| Substrate Support Vacuum tooling capability Vacuum tooling sensor Vacuum cups Grid-Lok® Tooling |
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| Substrate Transport | Single piece conveyor with flat belts (heavy boards) Heavy pallet rails High Throughput Conveyor with round belts Rapid Transport Conveyors (RTC) Remote board stop (for use with heavy board option) |
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| Substrate Fixture Cycle Time Upgrade |
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| Over Top Snuggers (OTS) Snuggers (edge clamping) Foil-less clamps |
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| 10 seconds to 8 seconds | ||||
| Vision Specification | ||
| HawkEye® 750 Functionality | Enabled | |
| HawkEye® 1700 Functionality | Enabled (camera included) | |
| HawkEye® | HawkEye® Bridging | |
| 2Di Inspection | Basic stencil and board Advanced stencil and board |
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| Comprehensive product category for you to choose from | |||
| 1 | Placement machine feeder | 13 | LED pick and place machine |
| 2 | SMT placement machine | 14 | Wave soldering Machine |
| 3 | SMT AOI | 15 | SMT coating machine |
| 4 | SMT SPI | 16 | SMT cleaning machine |
| 5 | SMT stencil printer | 17 | SMT label mounter |
| 6 | SMT reflow oven | 18 | PCB cutting machine |
| 7 | SMT X-Ray | 19 | PCB laser machine |
| 8 | SMT feeder | 20 | PCB handling machine |
| 9 | SMT nozzle | 21 | SMT mounter |
| 10 | SMT digital camera | 22 | SMT accessories |
| 11 | SMT sensor | 23 | Placement machine accessories |
| 12 | SMT motor | 24 | Etc. |
Founded in 2004 by senior engineers, Shenzhen Master SMT Mech-Elec. Co., Ltd. Has established itself as a leading expert in SMT machine and spare parts. With our own manufacturing facility, we specialize in producing high-quality machines and spare parts tailored to meet the evolving demands of the electronics manufacturing industry.
Core Strengths
- Vertical Integration: We own and operate a dedicated factory for machine and spare parts production, ensuring stringent quality control and competitive pricing.
- Extensive Inventory: Our warehouse houses tens of thousands of parts, enabling rapid delivery and reducing downtime for clients worldwide.
- One-Stop Solution: We provide comprehensive equipment and services for electronic manufacturing, covering every stage of the production process.
Product Portfolio
Our offerings include:
- Essential Equipment: Stencil Printers, SPI (Solder Paste Inspection), Pick-and-Place Machines, AOI (Automated Optical Inspection), Reflow Ovens.
-Spare parts: Pick&Place heads, Control box/cards, Servo motor/box/card Feeders, nozzle, shaft, holder, belt, filter, squeegee, etc...
- Peripheral Devices & Consumables: Semi-auto printer, loader&unloader, conveyor, vibration feeder, IC tray, feeder loading devices, feeder calibration jig/system, feeder storage carts, buffer, solder paste mixer, X-ray component counter, PCBA cleaner, dry ice cleaner, first article inspection system, stencil inspection machine, Splicing tape&tooling, various maintenance oils, high temperature oil etc...
- Multi-Brand Support: We supply and service globally recognized brands such as ASM/Siemens, FUJI, Panasonic, Samsung/HANWHA, YAMAHA, JUKI, ASSEMBLEON, DEK, MPM, HELLER, KOHYOUNG, and more.
- Vertical Integration: We own and operate a dedicated factory for machine and spare parts production, ensuring stringent quality control and competitive pricing.
- Extensive Inventory: Our warehouse houses tens of thousands of parts, enabling rapid delivery and reducing downtime for clients worldwide.
- One-Stop Solution: We provide comprehensive equipment and services for electronic manufacturing, covering every stage of the production process.
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