Customization: | Available |
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Condition: | Used |
Speed: | High Speed |
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Technical Data |
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Range of components |
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Standard vision module |
0603 to 55×55 mm |
DCA vision module |
0.5×0.25 mm to 55×55 mm |
Benchmarked placement rate |
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6-nozzle-revolver head |
8000 CPH |
Pick & place head |
1800 CPH |
Accuracy at 4 sigma |
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6-nozzle-revolver head |
±70µm |
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±60µm |
Pick & place head |
±50µm |
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±40µm |
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PCB dimensions |
50×50 to 460×460 mm (460×508mm) |
Feeder capacity |
Max. 80×8mm tracks |
Component table |
Changeover table, waffle pack changer, manual trays |
Types of feeder modules |
Tapes, Stick magazines, Bulk Cases |
Operating system |
Microsoft Windows/RMOS |
Connection |
In-line or standalone |
Space required |
4 m² / module |
6-Nozzle revolver head specifications |
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Max height |
8.5MM |
Max. weight |
5g |
Stroke of Z-axis |
Max. 16mm |
Programmable placement force (Z-axis) |
2.4 to 5.0 N |
Nozzle types |
18 standard nozzles |
Benchmark placement rate |
8000 cph |
Angular accuracy |
±0.3° at 4 sigma |
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±0.45° at 6 sigma |
Placement accuracy |
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Standard vision module |
±70µm at 4 sigma |
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±105µm at 6 sigma |
DCA vision module |
±60µm at 4 sigma |
(only valid with DCA-package) |
±90µm at 6 sigma |
Pick & place head for high end accuracy |
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Max. Height |
PCB-height ≤ 13.5 mm |
Max. Dimensions |
Component height ≤ 13.5mm |
|
55x55 mm |
Max weight |
25 g |
Programmable placement force (Z-axis) |
1 tot 10 N |
Nozzles types |
4 standard nozzles plus flip chip nozzle (non-standard nozzle) with nozzle changer (standard) |
Component centering |
Fine Pitch component vision module (standard) |
Benchmark placement rate |
1800 cph |
X-/Y-placement accuracy |
±50µm at 4 sigma, ±75µm at 6 sigma |
(only valid with DCA package and flip chip component vision module for pick & place head)* |
±40µm at 4 sigma*, ±60µm at 6 sigma* |
Angular accuracy |
±0.07° at 4 sigma |
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±0.105° at 6 sigma |
Resolution of the D-axis |
0.005° |
Nozzle changer |
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6 Nozzle Revolver Head |
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Type of nozzle |
All version 7xx and 8xx nozzles (non-standard nozzles must be tested individually) |
Capacity |
5 magazines each with 6 nozzles configured at will |
Nozzle changing time |
About 2 seconds per nozzle |
Pick & Place head |
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Type of nozzle |
All verison 4xx nozzles (non standard nozzles have to be tested individually) |
Capacity |
1 to 4 magazines each with 5 nozzles, configured at will |
Nozzle changing times |
About 2 seconds per nozzle |
Single conveyor |
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PCB dimensions |
50×50 mm to 460×460 mm |
PCB thickness |
0.5 to 4.5mm |
Max PCB warpage |
At top: 4.5mm - PCB thickness |
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At bottom: 0.5 mm + PCB thickness |
PCB underside clearance |
25mm (standard) software configurable |
PCB Conveyor height |
830 ± 15 mm |
Fixed conveyor edge |
On right (standard); on left (option) |
Type of interface |
Siemens (standard) SMEMA (option) |
Component-free PC handling edge |
3 mm |
PCB changing time |
2.5 Sec |
Dual Conveyor |
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PCB Dimensions |
Max. 460×216 mm; min.50×50 mm |
Fixed conveyor edge |
Right (standard) Left (option) |
Placement program per conveyor |
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Pcb width per conveyor |
Synchronous: same or different |
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Asynchronous: same |
Ink spot recognition |
Synchronous: Not possible |
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Asynchronous: same |
Automatic width adjustment |
Synchronous: Not possible |
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Asynchronous: Possible |
PCB vision module |
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Fiducial marks |
Up to 3 per placement program |
Local fiducial marks |
Up to 2 per comonent |
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(may be diferent types) |
Library storage |
Up to 255 types of fiducial marks |
Image processing |
Correlation principle based on gray values |
Illumination |
Front light |
Recognition time mark/ink spot |
0.8 s |
Camera's field of view |
5.7×5.7 mm |
PCB position recognition |
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Determine 2 fiducials |
X-/Y-position, rotation angle, mean distortion |
Determine 3 fiducials |
Shear, distoriton in X- and Y-direction |
Fiducial shapes |
Freely definable via teaching, e.g., singel cross, rectangle, square, circle |
Fiducial surface: |
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Copper |
Without oxidation and solder resist |
Tin |
Warp ≤ 1/10 of structure width, goo contrast with surroundings |
Fiducial dimensions: |
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Single cross |
Length and width: 0.9 to 2 mm |
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Stroke thickness 0.3 to 1.0mm |
Rectangle/square |
Edge length 0.5 to 2mm |
Circle |
Diameter: 0.5 to 2 mm |
Fiducial surroundings |
No clearance around the fiducial marks necessary if there is no similar fiduical structure within the search area (5.7×5.7 mm) |
Bad boards recognition using ink spots position recognition of feeder |
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Fiducial shapes |
Single cross (recommended because susceptiblity to dirsuption lowest) Rectangle, square, circle, etc. |
Masking material |
Matt dark (light-absorbing) |
Size or fiducial masking |
Circular ø ≥ 8.1 mm |
Fiducial recognition time (travel > 100 mm) |
Fiducial masked: 1.7 s |
Vision module 6-nozzle Revolver head |
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Max. component size |
32×32 mm |
Component range |
0603 to QFP 208 including BGA, TSOP, QFP, PLCC, SO, SOJ, DRAM |
Lead pitch |
≥ 0.5 mm |
Camera's field of view |
39×39 mm |
Illumination |
Front light (2 freely programmable planes) |
Fine pitch component vision module Pick & Place head |
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Max. component size |
32×32 mm (single measurement) |
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55×55 mm (multiple measurement) |
Min. lead pitch |
0.4 mm standard (0.25 mm option) |
Component range |
PLCC, LCCC,QFP, SO, BGA, Flip Chip components with connections up to 55×55 mm (J-leads and gull wings, balls, bumps) |
Camera's field of view |
38×38 mm |
Illumination |
Front light (3 freely programmable planes) |
Dimensions and setup conditions |
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Length |
1587 mm |
Widht excluding waffle pack changer |
2425mm |
With including waffle pack changer |
2700mm |
Height including warning lamp |
1836mm |
Weight of basic module |
1500 kg |
Weight fully equipped excluding waffle pack changer |
2000 kg |
Weight fully equipped including waffle pack changer |
2320 kg |
Permissible surface load sub-floor |
> 1 metric ton/m² (weight when fully equipped / erection area x safety margin) |
Permissible enviromental influences |
Room temperature between 15 and 35 C Humidity: 30-75% averaging no more than 45% so that condensation on the machine is always impossible |
Maximum noise development |
74 dB(A) |
Comprehensive product category for you to choose from | |||
1 | Placement machine feeder | 13 | LED pick and place machine |
2 | SMT placement machine | 14 | Wave soldering Machine |
3 | SMT AOI | 15 | SMT coating machine |
4 | SMT SPI | 16 | SMT cleaning machine |
5 | SMT stencil printer | 17 | SMT label mounter |
6 | SMT reflow oven | 18 | PCB cutting machine |
7 | SMT X-Ray | 19 | PCB laser machine |
8 | SMT feeder | 20 | PCB handling machine |
9 | SMT nozzle | 21 | SMT mounter |
10 | SMT digital camera | 22 | SMT accessories |
11 | SMT sensor | 23 | Placement machine accessories |
12 | SMT motor | 24 | Etc. |
Founded in 2004 by senior engineers, Shenzhen Master SMT Mech-Elec. Co., Ltd. Has established itself as a leading expert in SMT machine and spare parts. With our own manufacturing facility, we specialize in producing high-quality machines and spare parts tailored to meet the evolving demands of the electronics manufacturing industry.
Core Strengths
- Vertical Integration: We own and operate a dedicated factory for machine and spare parts production, ensuring stringent quality control and competitive pricing.
- Extensive Inventory: Our warehouse houses tens of thousands of parts, enabling rapid delivery and reducing downtime for clients worldwide.
- One-Stop Solution: We provide comprehensive equipment and services for electronic manufacturing, covering every stage of the production process.
Product Portfolio
Our offerings include:
- Essential Equipment: Stencil Printers, SPI (Solder Paste Inspection), Pick-and-Place Machines, AOI (Automated Optical Inspection), Reflow Ovens.
-Spare parts: Pick&Place heads, Control box/cards, Servo motor/box/card Feeders, nozzle, shaft, holder, belt, filter, squeegee, etc...
- Peripheral Devices & Consumables: Semi-auto printer, loader&unloader, conveyor, vibration feeder, IC tray, feeder loading devices, feeder calibration jig/system, feeder storage carts, buffer, solder paste mixer, X-ray component counter, PCBA cleaner, dry ice cleaner, first article inspection system, stencil inspection machine, Splicing tape&tooling, various maintenance oils, high temperature oil etc...
- Multi-Brand Support: We supply and service globally recognized brands such as ASM/Siemens, FUJI, Panasonic, Samsung/HANWHA, YAMAHA, JUKI, ASSEMBLEON, DEK, MPM, HELLER, KOHYOUNG, and more.
- Vertical Integration: We own and operate a dedicated factory for machine and spare parts production, ensuring stringent quality control and competitive pricing.
- Extensive Inventory: Our warehouse houses tens of thousands of parts, enabling rapid delivery and reducing downtime for clients worldwide.
- One-Stop Solution: We provide comprehensive equipment and services for electronic manufacturing, covering every stage of the production process.
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